Nanjing Geekung Hydraulic Machinery Co., Ltd
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By using the theory of aerodynamic and centrifugal force, this machine is developed to make the rubber burrs and rubber products separated, applicable to all silicone, rubber, nitrile rubber, fluorine rubber seals and other kinds of molded rubber parts, such as O-Ring, rubber plug,gasket,rubber particles,Y-ring,solid miscellaneous special shaped rubber parts (rubber OD:3-80mm),a whole molded rubber product can be processed directly to remove its burr.
1.PLC programming control, touch-screen human-machine digital operation, store all kinds of production process, parameters of each product.
2.Precisely controlled demolition speed, operating performance is simple, intelligent, working sound is low, greatly reduces the operator fatigue. The machine has feeding position and working station, no need to stop machine every time when feeding, achieving continuous flow operation.
3.Power consumption is only around 3 KW per hour,more importantly,this machine can remarkably reduce labor force, saving workforce cost,greatly improve production efficiency, the production capacity of one this machine is equivalent 30 times of workers’ manual production.
Besides this machine won’t do deformation,damage,dirt to the processed rubber.
4.No need to change any mold or any parts for the machine.
Our frozen trimming machine through the rapid freezing of products, make the burr brittle, and then spray low temperature resistant plastic particles to remove the burr, in the mobile phone industry is mainly used to remove the mobile phone rear shell CNC rear burr and injection plastic burr.Mobile phone OEM enterprises: Jepp, Foxconn, Changying and others are in large use.
The unique characteristics of our equipment:
2.1 throwing wheel cutting, and high speed balance, long wear life.
2.2 Touch screen can save processing parameters, quickly call code, and improve production efficiency.
2.3 Leave an upgrade port, can upgrade the wireless bar code scanning gun, can directly scan the product processing parameter input, simplify the parameters set up.
2.4 The gearbox is of labyrinth design with double-sided seal and curved braces (long wear life) to prevent dust from entering into, umbrella teeth, reduce maintenance frequency.
2.5 Thickness the insulation layer in the frozen compartment and add stainless steel armor at the bottom to increase the life of the insulation layer.
2.6 The frozen compartment adopts a compact design, with high precision with the part basket, liquid nitrogen nozzle embedded structure and other liquid nitrogen reduction Loss, save the cost of equipment, save 15% -20% than the same specifications of other manufacturers.
2.7 Electrical cabinet separation design to effectively isolate the cold air energy from the equipment
2.8 The throwing wheel motor matches the throwing wheel power to reduce the shortage of small horse-drawn carts
2.9 Large-caliber 3D waveform vibration screen, better separation of hair edges and particles, to make the particle cycle more smoothly
Main Technical specification:
| machine dimensions: | 1256Wx1300Lx2198H(mm) |
| Voltage: | AC380V 50HZ 3P |
| Total power | 9.5KW(Shock wheel motor 7.5KW) |
| throwing wheel speed | 4000-7000rpm |
| design temperature | MAX-130℃ |
| Part basket | 150L |
| Vibration screening diameter | D600(mm) |
| operation interface | Touch screen type |
| throwing wheel size | 360(mm) |
| available capacity | 50-80L |
| Data process | 2000 |
informatization
The operation panel is a touch screen, with a bar code scanning upgrade port to automatically detect the use of the equipment and prompt the abnormal position of the equipment use.
Design description of the stability, operation type, maintenance and clean production of the equipment
5.1, stability:
The main components and components of the equipment are imported brand products with stable performance to ensure the stable rate in the production process.
5.2 Easy ability:
The operation of the equipment is simple, using a friendly man-machine cooperation interface, as long as the workers who slightly understand the mechanical operation can skillfully master the equipment operation after a simple training.
operating process:
first connects the liquid nitrogen connecting pipe to the liquid nitrogen cylinder at one end and the device on the other end.
connects the equipment power supply to 480V voltage with accessories such as transformer.
starts the power supply, opens the device door, the basket out, puts the product inside the device, the basket turns in, and closes the device door.
sets the appropriate parameters and starts the automatic running button.
5.3. Maintenance ability:
Equipment maintenance is convenient and simple, usually only need to do a simple daily inspection and maintenance.
Maintenance matters:
Before starting on, check whether the liquid nitrogen pipe screw is tightened and whether the grounding line of the equipment is grounded.
The equipment door shall be opened, after each shift, return the temperature and wipe the water vapor of the equipment.
vibration screen fly side bag burr clean.
5.4 Environmental protection:
The medium of the equipment is the pollution-free liquid nitrogen (collected from the air through the air separation unit), and the discharged gas is the nitrogen gas, which has no pollution to the atmosphere
5.5 Liquid nitrogen, electricity, gas and other safety requirements:
Power consumption: 480V power consumption
Liquid nitrogen: Its purity is 999 and above
Use environment: the machine use environment needs ventilation and non-airtight environment to prevent the operator hypoxia